Stationary Concrete Batching Plant
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Stationary Concrete Batching Plant
A Stationary Concrete Batching Plant is a high-capacity, precision-engineered system designed for consistent and efficient concrete production. Ideal for large-scale projects, it ensures accurate weighing, uniform mixing, and continuous output, making it a reliable choice for infrastructure, commercial, and industrial construction requirements.
Built for long-term performance, the stationary plant features durable components, automated controls, and streamlined material handling for superior operational efficiency. Its robust structure, low maintenance needs, and high productivity make it an excellent solution for developers seeking dependable, cost-effective, and uninterrupted concrete supply throughout extensive construction operations.
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Have questions about our products or need guidance in choosing the right equipment for your project? Our team at Amruta Infratech Pvt. Ltd. is here to assist you with expert support, technical details, and customized solutions.
Features Of Stationary Concrete Batching Plant
- Minimum aggregate loading height for easy material feeding.
- Robust structure equipped with inline 4 aggregate bins.
- Spacious mixer platform ensuring convenient maintenance access.
- Enhanced safety through mixer-mounted limit switch.
- Drive-through design for improved workflow and productivity.
- Optional chevron belt arrangement for efficient mixer loading.
- Modular design offering flexibility to suit various plant layouts.
- Suitable for ready-mix plants, contractors, windmill foundations, concrete road projects, and dam construction.
- Compatible with Turbo Pan Mixer or Twin Shaft Mixer for superior mixing.
- Available capacities range from 30 to 120 Cum/hr of compacted concrete output.
- High-precision load cells with independent electronic weighing for cement, aggregates, and water, supported by a digital display.
- PLC-based control system with real-time SCADA for efficient operation and data management.
Applications Of Stationary Concrete Batching Plant
- Ready-Mix Concrete Production: Ideal for commercial RMC plants requiring continuous, high-volume, and consistent concrete output.
- Large Infrastructure Projects: Widely used in highways, bridges, flyovers, metro rail projects, and industrial construction.
- Windmill Foundation Work: Ensures reliable, high-strength concrete production for heavy and deep foundation structures.
- Concrete Road Construction: Provides uniform mix quality essential for RCC roads and pavement works.
- Industrial & Commercial Buildings: Ensures steady concrete supply for factories, warehouses, high-rise buildings, and complex structures.
- Precast Concrete Manufacturing: Supports production of precast elements like pipes, blocks, panels, and beams with consistent mix quality.
Specification Of Stationary Concrete Batching Plant
| Sr. No | Details | AST 30 | AST 45 | AST 60 | AST 75 | AST 90 | AST 120 |
|---|---|---|---|---|---|---|---|
| 1 | Concrete Theoretical Output/hr. | 30 Cum | 45 Cum | 60 Cum | 75 Cum | 90 Cum | 120 Cum |
| 2 | Mixer Unit | Twin Shaft Mixer / Turbo Type Pan Mixer |
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| 3 | Aggregate Storage Bins | 4 nos. Inline Bins |
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| 4 | Aggregate Storage Capacity | 8 Cum / each | 8 Cum / each | 10.5 Cum / each | 10.5 Cum / each | 16 Cum / each | 16 Cum / each |
| 5 | Aggregate Conveyor Load Cell | 4 nos S type | 4 nos S type | 6 nos S type | 6 nos S type | 6 nos S type | 6 nos S type |
| 6 | Charging Conveyor | Chevron Type Belt |
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| 7 | Mixer Unit M3 | 0.5 M13 | 0.75 M3 | 1 M13 | 1.25 M3 | 1.5 M13 | 2.0 M13 |
| 8 | Cement Weighing Load Cell | 3 nos S type | 3 nos S type | 4 nos Beam type | 4 nos Beam type | 4 nos Beam type | 4 nos Beam type |
| 9 | Sand & Cement Vibrator | Provided Vibrator Motor | |||||
| 10 | Water Weighing Load Cell | 1 nos S type | 1 nos S type | 3 nos Beam type | 3 nos Beam type | 3 nos Beam type | 3 nos Beam type |
| 1 1 | Admixer Weighing System | Digital Loadcell Based Auto Admixture Dozing System | |||||
| 12 | Cement Screw Conveyor | Dia 168 | Dia 219 | Dia 219 | Dia 219 | Dia 273 | Dia 273 |
| 13 | Air Compressor | 3 HP | 5 HP | 7.5 HP | 7.5 HP | 10 HP | 10 HP |
| 14 | Control System | Fully Automatic PLC Based Control Panel | |||||
| 15 | Total Connected power | 47 KW | 62 KW | 104 KW | 121 KW | 193 KW | 280 KW |
| 16 | Suggested DG. | 85 KVA | 100 KVA | 160 KVA | 200 KVA | 250 KVA | 400 KVA |